beside-the press granulators

0000177713 00000 n 0000103138 00000 n PRICE: F.O.B. Voltage 3/60/230V Theyare suitable for processing all light, bulky or voluminous plastics scraps with thin or medium walls including; films, cans, barrels, car bumpers, thin-walled tubes,profiles, injection molding rejects, skeletal waste, thermoforming waste, foams and more. Thats when we started talking to the folks at Cumberland.. Required fields are marked *. Our staggered blade granulators also come equipped with a number of features that help increase efficiency, without complicating the cleaning or maintenance processes: Each beside-the-press granulator allows for easy accessibility to parts for cleaning and maintenance. The resulting granules are then immediately reintroduced into the production process. Installation: suitable for installation on factory-floor near to where production scrap occurs. This gives you the ability to gauge how full the cutting chamber is and verify consistent material flow without having to shut the machine down. We've had this machine on board for the past few years and, BESIDE-THE-PRESS GRANULATORS FX700 SERIES, BESIDE-THE-PRESS GRANULATORS FX1000 SERIES, BESIDE-THE-PRESS GRANULATORS FX1600 SERIES, CHICAGO TRASHPACKERS VERTICAL TRASH COMPACTORS, MARIJUANA OR CANNABIS PLANT WASTE SHREDDERS, PLASTIC STRAP AND STEEL BANDING DISPENSERS, Hospitals, Surgical Centers & Nursing Homes. LOG Injection Molding Machine will cover your entire spectrum of plastic injection molding machinery. Max Throughput 200 lbs/hr 0000002845 00000 n By grinding the plastic materials down to a size thats similar to the virgin material, you drastically decrease waste and use less of that new material in the process. Following specs refer to a 150 pounds per hour granulator. ABOUT THE AUTHOR: Andre Adams is the senior product manager for size reduction and material handling at ACS Group. 0000008868 00000 n The hopper and screen cradle are electrically interlocked with a time delay safety bolt, and an emergency stop button is located at the feed station for immediate shut down. Perfect design for frequent color and material changes. Z-TYPE DESIGN HOPPER The fewer tasks involved with unloading, cleaning, retooling knives or screens, or any other internal workings of a granulator, the safer your operation. 0000201830 00000 n In addition, our beside the press granulators can be used for rejected products in the in-line recycling process as well. xb```f``-e`c`` B@Q-X= {'0KvnJmSg&:lj,---Ha$1X00 var addy_text858aa13cf2aeb2f626338a58adb81079 = 'info' + '@' + 'herboldusa' + '.' + 'com';document.getElementById('cloak858aa13cf2aeb2f626338a58adb81079').innerHTML += ''+addy_text858aa13cf2aeb2f626338a58adb81079+'<\/a>'; This email address is being protected from spambots. Optional viewing windows on the hopper offer the opportunity to watch material being processed. This immediately eliminated several labor- and time-intensive steps and allowed more scrap material to be reused, cutting down on overall process waste. Cumberlands Beside the Press FX1000 Series allows easy access to the screen cradle and cutting chamber. Ease of cleaning is also important, particularly in short-run environments where the granulator must be thoroughly cleaned before moving on to the next material. The issues and challenges Teel identified included: 20,000 to 30,000 lb of regrind materials lost in the grinding process each year; A complex workflow that was both inefficient and labor-intensive; Manual tasks that required hand loading and handling 5-gal buckets of regrind materials, resulting in plenty of unsafe heavy lifting, bending and twisting by some employees; 224 pallets of regrind material taking up 3000 ft2of valuable production floor space; Additional offsite storage of regrind materials was occasionally required, addinghandling and transportation costs; Inability to meet company sustainability goals for reuse of materials. Also, there was a dramatic decrease in maintenance, due to the Cumberland FX granulators long-lasting knife kits. 2022 Gardner Business Media, Inc. Privacy Policy BTPs can befedby hand or robot at the press. 0000001316 00000 n #TFG810RF5 GRANUTEC BESIDE-THE PRESS PLASTIC GRANULATOR With a central granulation process, the system may need to be cleaned out multiple times a day with material changes from multiple lines. There are multiple types of size-reduction equipment, including shredders and granulators that can be used to transform the material into a more useable state. OUR WAREHOUSE, #810LBZ.3 GRANUTEC BESIDE-THE PRESS PLASTIC GRANULATOR Second, the beside-the-press granulator can reduce material loss due to inefficient material handling and machine cleanout. Every three months we perform a thorough check of belts, blades, safety sensorsand more, says Cummings. Herbold SML series general purpose granulators are robust and low-noise machines for general purpose applications. Also available is accessory equipment which includes a blower evacuation system mounted in machine base, adjustable cyclone stand, and a cyclone reusable after-filter. Cumberland's Beside-The-Press Granulators are designed for regrind of reject components from injection molding, blow molding and extrusion processes. document.getElementById('cloak858aa13cf2aeb2f626338a58adb81079').innerHTML = ''; PRICE: F.O.B. 0000134078 00000 n 0000075584 00000 n Switching to the beside-the-press granulators and reconfiguring our workflow has allowed us to expand and grow without having to hire more people, says Cummings. What Happened to Your Ultrasonic Weld Quality? 0000024451 00000 n Todays sessions include presentations on Industry 4.0, smart resin conveying, trends in the plastics medical device market, and Conairs new common control platform. Learn the factors that can help you determine whether a beside-the-press granulator is best for your plastics processing operation. v:(ob>f`0%BtQm?;d0*00k`$cyU3a`QoXfbcI{3X0B^?`08040")J @ltF b0 hN` endstream endobj 59 0 obj <> endobj 60 0 obj <> endobj 61 0 obj <>/Shading<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 62 0 obj <> endobj 63 0 obj <>stream Thank you for requesting a quote from Conair. 0000149668 00000 n Ideally, those materials are reclaimed back into the process. Granutec, LLC 2016 All rights reserved. Your email address will not be published. This specificity results not only in greater performance but greater uptime and less maintenance. Although a central granulator configuration offers many benefits for those operations that are well-suited for that equipment, this articlewill focus on beside-the-press (BTP) granulators. Poor service on a granulator can result in poor-quality regrind with excessive dust and fines. PRICE: F.O.B. The type of machines utilized in a process depend on the material characteristics, size and density. The staggered blade granulators are operator-friendly and safe, ensuring excellent performance. Shini USA ensuresthat all of its plastic granulators have properly gapped knives to prevent any malfunction and to facilitate effective granulation. Following a thorough review, the team concluded that its central granulator workflow needed to be revisited. As soon as the gaylord was full, it could easily be moved a mere 5 ft to start reusing the scrap right on the line. trailer <<0C345F7182E44A5A81E0FC81E02934BB>]>> startxref 0 %%EOF 108 0 obj <>stream Copyright 2022. SML Granulators can also be used effectively as Wet Grinders -Due to the outboard bearings, the two-part housing and a modified discharge trough SML Granulators can be used as wet grinders. Considering the annual savings over many manufacturing runs, its vital that you choosethe right type of granulator based on your particularprocessing operation, type of materials, labor, floor and storage space, and many other factors. BTP granulators and collection equipment allowfor regrind to be reused immediately on a dedicated line; No need for frequent work stoppage for collection and moving of regrind materials: Eliminatingseveral layers of manual labor and overhead; Cleanout times reduced from 2to 3hrdown to 30 min,due to easy access to FX Series granulators cutting chamber and bin; More total material capture and reduced waste to landfill. Granulating scrap beside the press, instead of at a central location, minimizes handling, storage and possible contamination. PRICE: F.O.B. EQUIPPED WITH: Enter your information and well get back to you shortly. P: (770) 427-3834| F: (770) 427-3932| E: sales@completeplastics.com, Website design, maintenance and hosting by MarketPros, Cincinnati Milacron Barrels for Injection Molding, Cincinnati Roboshot Barrels for Injection Molding, Fanuc Roboshot Barrels for Injection Molding, Krauss Maffie Barrels for Injection Molding, Negri Bossi Barrels for Injection Molding, Cincinnati Milacron Screws for Injection Molding, Cincinnati Roboshot Screws for Injection Molding, Fanuc Roboshot Screws for Injection Molding, Krauss Maffie Screws for Injection Molding, Hydraulic-servo injection molding machines, 40112N - Silicone Injection Mold Release - AEROSOL, 40012N - Paintable Light-Duty Biodegradable Injection Mold Release - AEROSOL, 41701PB 41705PB 41755PB - Durakote Injection Molding Mold Release - BULK, 54912 - Heavy-Duty Injection Mold Release and Pin Lube - AEROSOL, 40530P 40501PB 40505PB 40555PB - Econo-spray 1 Non Paintable Silicone Injection Mold Release - BULK, 46612N - Knock Out Injection Mold Release - AEROSOL, 44735E, 44701B, 44705B, 44755B - Quick Paintable Injection Mold Release - BULK, 470-45, 470-1000 - Purge-Atory Purging Compound, 40930P 40901PB 40905PB 40955PB - Quick Injection Mold Cleaner - BULK, 40601HB 40605HB 40555HB - Epoxease Injection Mold Release - BULK, 44212 - On-Cycle Injection Mold Cleaner - AEROSOL, 51932-1, 51932-5, 51932-55 - Silicone Emulsion - BULK, 41412 - Polycarbonate Injection Mold Release - AEROSOL, 44601B-44605B-44655B-44635E - Quick Silicone Injection Mold Release - BULK, 45501B-45505B-45555B - Econo-spray Injection Mold Rust Preventive - BULK, 40401B, 40405B, 40455B - Tap-It Metalworking Fluid - BULK, 40201B-40205B-40255B - No Rust Injection Molding Rust Preventive - BULK, 41712 - Durakote Injection Mold Release - AEROSOL, 46410 - Nexgen Injection Mold Cleaner - AEROSOL, 451-05, 451-45, 451-1300 - NPT Purging Compound, 41801MB, 41805MB, 41855MB - Penetrant Plus Injection Molding Lubricant - BULK, 41212N - Water Soluble Injection Mold Release - AEROSOL, 45735N, 45701HB, 45705HB, 45755HB - Pure Eze Injection Mold Release - BULK, 40730P, 40701PB, 40705PB, 40755PB - Econo-Spray 2 Paintable Injection Mold Release - BULK, 468-45, 468-1000 - Klenz Injection Molding Purging Compound, 44110A - Hi-Temp Injection Mold Release - AEROSOL, 46710P - White Rhino Rust Preventive - AEROSOL, 47201B, 47205B, 47255B - IPA Isopropyl Alcohol Injection Molding Cleaner - BULK, 41112N - Dry Film Lube Injection Mold Release - AEROSOL, 44835E, 44801B, 44805B, 44855B - Quick Lecithin Injection Mold Release - BULK, 43911P - Super Grease Injection Lubricant - AEROSOL. Casters 0000030494 00000 n 3 Rotor knives / Steep Angle Awkward knife adjustment is no longer necessary. SERIAL NO 306-4313, MODEL 1212LPZ7.5 Cumberlands Beside the Press FX1600 Series allows easy access to the screen cradle and cutting chamber. Estimated Cumberlands A Series 1000X granulator runs quietly and are extremely versatile, they can be used with robot feed, conveyor feed or hand feed applications. PRICE: F.O.B. Added efficiencies also enabled an increase in the percentage of regrind used in some products, supporting company environmental initiatives. Dims 31.2 x 25.9 x 52.6 The rotor is wide open, making cleaning and knife changes quick and easy. 0000007363 00000 n SPECIFICATIONS: 0000010334 00000 n 0000002465 00000 n A geared motor directly drives the rotor. compact, space saving and maneuverable design allows for easy relocation besides production machines. 0000036637 00000 n EQUIPPED WITH: 0000197889 00000 n The potential benefit may make machine cleanout up to six times faster. The curvature of the specially proled rotor knives ensures a constant cutting radius after re-sharpening thus maintaining the original cutting gap. They can also be customized with metal detectors that are capable of sorting and detecting small pieces of ferrous and non-ferrous metals to prevent regrind material contamination. PRICE: F.O.B. Herbold Meckesheim USA Resource Recycling Systems Inc. 130 Industrial Drive North Smithfield, RI 02896--. Furthermore, these adaptable grinders can also be used as low-noise central granulators for small throughput requirements as well. 2 Bed knives / The most important factor in troubleshooting problems in ultrasonic welding is understanding the fundamentals of the process. 0000008281 00000 n endstream endobj 64 0 obj <> endobj 65 0 obj <>stream S/N:189.924 Our GSL 300 Series rugged design allows it to be used for stronger and thicker materials while offering the same advantages of minimized dust and reduced noise at a low speed as the smaller GSL 180 Series. Cutting Chamber 8" x 10" No matter what type of process is the mainstay of your plastics manufacturing operation, every floor manager knows thatwaste materials generated can be significant. These beside-the-press granulators are ideal for grinding spruces, runners and rejected parts. It also cut down on lost material and cleanup time allowing more materials to be recaptured and used internally. Your materials can be quickly selected from the press and deposited into the granulator for immediate processing. Complete Plastic Systems, Inc. ~ Heat Tech Systems, Inc. 2106 Moon Station Dr NW, Kennesaw, GA 30144 We are dedicated to providing our customers with reliable equipment to ensure you have 100% satisfaction. A beside-the-press granulator is an ideal solution for maximizing your floor space. The double cutting feature on our press side granulator offers a high sheer mount counter-angled rotor and bed knives of D-2 Hi-Carbon/High Chrome Tool Steel produce a clean, precise cutting action for increased throughput, knife life, and uniform granules, all with less power consumption. Approx weig 6508 Beside the Press Granulator A BTP granulator is an ideal solution for maximizing your floor space. Not surprisingly, most of the sound generated by a granulator occurs in the cutting chamber. Beside-the-press granulators eliminate the need to collect, store, and process batches in a central granulator workflow. While central granulators have their place in manyoperations, BTPgranulators have the benefit of direct throughput from the press, eliminating the need for excessive manual handling and cleanouts that can result in material waste. Granulator handles plastic waste such as runners and sprues resulting from injection molding. AtShini USA, a division of Budzar Industries, we are committed to supplying our customers with top-tier products that meet their manufacturing and industrial needs. Currently, the gold standard for granulator safety is ISO 12100 and Category 3 requirements. Injection molding plant equipped with beside-the-press granulators. EQUIPPED WITH: By offering these features, the flyback is minimized, and operator safety is fully integrated. He has worked extensively with key partners such as KW Plastics and Teel Plastics to construct modeling systems, case studies, and white papers to quantify net benefits and best practices that favorably impact profitability. addy858aa13cf2aeb2f626338a58adb81079 = addy858aa13cf2aeb2f626338a58adb81079 + 'herboldusa' + '.' + 'com'; Optional viewing windows on the hopper offer the opportunity to watch material being processed. Generally, the knife and screen kits for each BTP granulator are selected for regrinding a specific type of material. It can be completely automated, eliminating manual processes and the resulting material losses and leakage. Knives must be kept sharp and clean for best results, and the cutting gap between rotating and stationary knives should be easy to set and maintain. The rotor is wide open, making cleaning and knife changes quick and easy. Plastic manufacturing operations with BTP size reduction will naturally reduce injury risks and increase safety overall by minimizing manual handling of material. 0000059393 00000 n 3/16 Screen reversible Read: Make Your Auxiliaries More Energy Efficient. Here is Rosemont, Ill., Sept. 21-23, when molding and extrusion conferences co-locate with theAmerimold trade show under one roof. SERIAL NO 393-2016, MODEL 810LPZ.5 Cumberland provides a wide range of durable and high-performance size reduction equipment systems. 0000008912 00000 n Depending on your current floor operations, selecting a beside-the-press configuration may result in substantial materials savings for several reasons. A substantial decrease in the need to handle regrind materials; Reduced fork-truck traffic and a less congested manufacturing space; Ensure safe access with zero-rotor-speed detection, as well as hopper, rotor, chamberand discharge-bin locks; Allows for two sets of redundant safety-interlock contacts, safety-rated components, and short-circuit protection (S12100 Cat 3 certified); Lower sound decibel levelsreduced by up to 30%--due to FX Series noise-suppression technology. The Cumberland 800X Series granulators are ideal for reject components from the injection, blow molding, and extrusion processes. ZERMA-America, LLC. 0000009907 00000 n Industry-leading companies use a variety of interlocks to ensure that service work can be done safely: Zero rotor-speed detectionprevents users from accessing the cutting chamber until the rotor has stopped; Hopper lockautomatically engages with manual disengagement; Rotor lockautomatically engages with manual override; Chamber lockensures that the upper chamber is locked via solenoid-activated interlock; Discharge-bin lockoperates via solenoid-activated network. Compact, transportable, easy to clean. An improved discharge seal minimizes regrind leakage, while a larger discharge bin offers more uptime. The company then decided to reconfigure six more lines using a similar BTP workflow. [Log On], Get 'Actionable' Data on Manufacturing to Help You Make Better Decisions, Mixed Pricing Outlook for Commodity Resins, Understanding Melting in Single-Screw Extruders, Graphene Masterbatches for Flexible and Rigid Polyolefin Packaging and Beyond, Molding, Extrusion, Recycling, Moldmaking: Its All Here. 0000002291 00000 n We offer sound-proof units up to 3,000 lbs./hour. 0000008371 00000 n Each approach to regrinding has pros and cons that are specific to each operation, so the burden is on floor managers and manufacturing engineerswith the help of a knowledgeable equipment partnerto determine what works best to meet the companys needs, limitations, and goals.

• Raising An Only Child Girl
• When Do Daffodils Bloom In Zone 5
• Adidas Half Zip Sweatshirt
• Iron Maiden Funko Hot Topic
• Plus Size Sequin Bodysuit
• Blue Sapphire Ring, Gold
• Kate Spade Staci Tote