Finally, maintenance flexibility is a key advantage to this strategy. When it comes to industrial mist collection, it is imperative to use a company specializing in this type of work. This dust is dangerous to inhale and can cause many health problems. Below you will find some projects that have benefited from our technology. We purchased our first Coral Model Noil 08 in October of 2012 and it was easy to install, it has low power consumption, quiet operation and causes no vibration. Fine mist can be hard to manage without the right collection and filtration system. These efficient systems include a washable MIST filter, activated carbon pre-filter, HEPA filter and utilize a unique process of collecting and recycling the coolant mist back into the enclosed machinery. For coolant mist mitigation, we design systems with high CFM draw for maximum air quality and coolant recovery. IVEC controls manage the system to maximize filter life and save energy. Components can be washed, so no filter is necessary. Contact us for filters, service, rental units and support for all brands and applications. Not only does oil mist affect the health of the operator, but it can also disrupt the production, create slippery floors and oil-coated walls that can create safety hazards and increased maintenance. The Noil was less expensive than the others by a few hundred dollars. During machine tool operations the Oil Stop M removes water-soluble coolant mist, straight oil coolant mist and smoke. It performed so well in fact, we purchased eight more for our shop; six Model Noil 06 and two Model Noil 08. This approach is the most commonly used because it allows flexibility in how the mist collector is mounted. Adding the Post Filter to the Noil Mist Collector adds afourth stageof filtration. When you use several of these in the same facility, you can create ambient air quality that exceeds OSHA and EPA standards. The Compact is highly efficient and the cell is capable of collecting pollutants with a granulometry of between 10 and 0.01 microns with a concentration of up to 50 mg per cubic meter. Some of the particulates we focus on include both oil-based and water-soluble veils of mist: This type of mist comes from the oil thats used to lube equipment. Use IVEC controls to manage the system properly. Were able to design robust overhead and centralized systems that mitigate oil mist where source capture is not cost-effective or possible. Our mist collector: The MP 1200 comes with a free, basic installation kit. Solution:Mounting an MPH-8 Water-Soluble Oil Mist Collector removed the mist from the machine, making the equipment cleaner and shop environment safer. Machine oil mist collectors are available in many sizes and configurations to suit your specific needs. The Noil has taken care of the problems we were experiencing and we are very satisfied. He would have to wait for the mist to clear before reaching into the work area. We have a large lathe with high pressure coolant and it creates a lot of mist which was going all over the walls, floor and ceiling creating an unsafe environment. With a cellular strategy, if one machine center is down, the whole cell is usually down, therefore, this process lends itself well to a single mist collector handling all machines in the cell. To date we have not performed any maintenance on the unit and we have not changed or cleaned the filters. In todays metalworking operations it is not uncommon to see machinery that is controlled by extremely vulnerable electronics and circuit boards. A portable mist collector is a self-contained unit that can be moved from one location to another as needed. From a maintenance standpoint, you potentially have more filters to maintain and dispose of over a central or cellular system. The next series up from theCoral Model Oil Stop is the Coral Model Oil Stop M, a high efficiency mist collector/air filter also designed formultiple machine tool applications. Some of the particulates we focus on include both oil-based and water-soluble mists: Were able to design robust overhead and centralized systems that mitigate oil mist where source capture is not cost-effective or possible. Kitchen Exhaust Pollution Controls Units. The clean air is then discharged back into the atmosphere. Multiple filter efficiencies available: 95%, 99.75%, 99.97% and others. The design minimizes the amount of space needed for installation and the dimensional footprint takes up less space than other filtration equipment. The types of Smog-Hog mist collectors available include: The Nauset Engineering team is ready to discuss your specific application requirements and we will develop industrial mist collection systems to meet all of your needs. Often the machines perform sequential work on the same part, and all the machines use a common coolant system. Note that some initial cost savings are potentially lost by measures such as silencing equipment to handle higher noise levels from larger fans and motors. Facility staff were very pleased with the immediate improvement in air quality. Ask how you can get a fully configure solution to help you solve almost any of your applications while avoiding problems down the road. Mist collection systems are often used in metal-working facilities. In our shop we have 3 to 4 different brands of mist collectors. The combination of these solutions while cutting, polishing, and grinding metal sends this mist into the air. Oil mist exposure can also lead to an increased risk of cancer and diseases of the skin and respiratory system. These Stealth industrial mist collectors are fully modular and easily customizable to fit your applications. Ready to Get Started? The cellular mist collection strategy poses some challenges. 2022 Donaldson Company, Inc. All Rights Reserved, Floor-mounted stand with afterfilter on a horizontal machining center.. The advantages and disadvantages of each strategy are discussed below to help you choose the strategy that best meets your plants objectives. Reach out to our filtration experts, they will share many options and strategies to help you reach even greater manufacturing productivity and profitability while avoiding common pitfalls, problems and filtration frustrations. Automatic Transmission Fluid Oil Filtration System. This industrial air cleaner offers high efficiency, low power consumption, low maintenance, quiet operation and economical installation and usage. Everything we create aligns with OSHA regulations for indoor air quality, as well as NFPA standards. A variety of mounting options are available allowing maximum versatility. The robust Stealth X Series Mist Collection Systems are fully modular and easily customizable. A Post Filter Kit or HEPA Post Filter Kit can be used when a greater degree of filtration is required. The Oil Stop M is manufactured with galvanized steel for a high resistance to corrosion, requires low maintenance and is extremely productive utilizingthree stagesof filtration to eliminate mist and reclaim oil from the workplace achieving a 99% filtering efficiency. Direct duct connects to Airflow Systems MP-30 mist units. The dedicated source collection strategy does have potential disadvantages as well. Custom mist collection systems can be designed either as individual, machine-mounted, or in a centralized, ducted system where multiple machines are tied to one mist collector. OSHA (Occupational Safety and Health Administration), NIOSH (National Institute for Occupational Safety and Health) and ACGIH (Association Advancing Occupational and Environmental Health) all restrict the amount of oil mist employees are exposed to. Contact us today! If you have a large manufacturing facility with many machine centers, a central mist collection strategy may offer a capital cost advantage on both initial equipment and on electrical installation. Our focus is on creating a cost-efficient system that meets OSHA standards for indoor air quality. You are currently using Internet Explorer 7/8/9, which is not supported by our site. If you are a manufacturer of aluminum automotive parts, you know that the process of machining and grinding can create a lot of aluminum oxide dust in your spacious facility. Removing fine particulate from mist requires the power of an electrostatic precipitator. When selecting a mist collection system you should consider several factors to determine which system is best suited for your facility. This mist collector features standard double pass configuration to insure maximum efficiency and longevity. This type of collector is ideal for point-source capture, such as a single machining center or grinding machine. *All specifications are subject to change without notice. A variety of mounting options on this mist collector allow for maximum versatility. Energy consumption is also lower by using only one collector. Depending on what your facility is used for, you may need multiple collectors to take care of the various sources of the problem. 2022 - MP Systems. Ducting a variety of applications into a single mist collector may mix coolants, which may be detrimental to filter life. You may pay a higher price for multiple individual mist collectors compared to any economy of scale for a central or cellular type strategy. * Required field. A mist collector can be mounted directly to the machining center (eliminating the need for a connecting duct) or in close proximity to the machine center (connecting it with a short amount of duct.) The Oil Stop is very productive and efficient utilizing three stages of filtration to eliminate mist and reclaim oil from the workplace achieving over 99% filtering efficiency. Typically less than 0.5 mg/m3 are discharged from the Stealth unitsyou'll get removal efficiencies up to 99.4% of all airborne contaminants. 3B Air Systems can provide turn-key solutions for mist and smoke collection applications including CNC machining, milling, boring, grinding, cutting, cold heading, and many others where either oil, water-soluble coolant, or synthetic/semi-synthetic lubricants are in use. Mist collectors remove these contaminants from the air, improving air quality and protecting workers from exposure. FYI, OSHA requires no more than 5.0 mg/m3 of mist to be exhausted. With afterfilter ducted to a machining center. Cutting-edge and highly efficient coolant mist collector options to fit any CNC machine tool application. There was no further accumulation of oil on the ceiling. Contact usabout specific needs. A second challenge for the cellular strategy is duct design and installation. Some of the many application we develop mist collection for include grinding, milling, turning and more. Youll also get the most efficient mist recovery system available because The Eliminator first stage separator uses our patented separation system returning cleaned cutting fluid back to your CNC machine for reuse.
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